David Moore

As the directing manager and senior consultant I am a results-focused maintenance and project controls leader, I bring extensive experience in driving operational efficiency, cost control, and continuous improvement across heavy industry. With leadership roles at BHP, Rio Tinto, Cement Australia, and now Effective Work Solutions, I’ve successfully managed high-performing teams and major turnarounds—most recently at Incitec Pivot's ammonia plant. My core strengths include preventative maintenance, budget development, KPI reporting, and SAP master data optimization. I excel in work management, stakeholder engagement, and delivering technical solutions in mining, alumina, cement, and facilities maintenance sectors. Passionate about driving change, I build capable teams and consistently deliver results aligned with strategic business goals.

EWS Blog - Problems vs Solutions 2

Maintenance Planning Fundamentals

Identifying the Problem vs Planning the Solution: Notifications vs Work Orders In the world of maintenance, confusion between issues/notifications and solutions/work orders is more common than it should be. Yet getting this right is one of the most critical steps in delivering effective maintenance. It’s the difference between playing whack-a-mole with plant issues, or building […]

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EWS Blog - Fix the Process Not The Planner

Maintenance Planning Fundamentals

Do your planners need help? “Our Planning Process Isn’t Working – Can you sort out the Planners!” This is something I hear often. A business calls me in, wanting to improve their planning. “Can you help fix our planners?” I’m told they’re green, untrained, or even lazy. I get it, you’re spending a fortune on

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Dyno Nobel – Moranbah Turnaround 2025

Dyno Nobel – Moranbah Turnaround 2025 Location: Moranbah Ammonia Plant, Central Queensland Business Type: Dyno Nobel’s flagship ammonia production facility supplying explosives-grade ammonium nitrate to the mining industry across AustraliaDuration: Jan–Mar 2025 (45.5 days)  Labour: 185,326 hours (peak 899 personnel) Value: $97.2 millionRole: Project Controls Lead – Effective Work Solutions Key Contributions: Developed and managed the

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Cement Australia

Cement Australia – K2 Clinker Kiln Shutdown 2025

Cement Australia – K2 Clinker Kiln Shutdown 2025 Location: Fisherman’s Landing Plant, Gladstone, QLD Business Type: Cement Australia’s flagship clinker line, essential to national cement supply for major infrastructure and construction projects. Execution Window: 9 May – 3 June 2025 (26 days) Labour: Approx. 60,000 hours Value: $21 million Role: Planning, Scheduling & Shutdown Management &

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Mecha – Planning & Business Process Review 2024

Mecha – Planning & Business Process Review 2024 Location: Gladstone, QLD Business Type: Rapidly growing mechanical engineering firm servicing mining, marine, and manufacturing clients across Central QueenslandEngagement: Jan–Feb 2024 Role: Business Process & Planning Advisor – Effective Work SolutionsScope: Comprehensive review of Mecha’s planning, scheduling, and business processes, including the transition to Monday.com, workshop integration,

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